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Ultrasonics

Ultrasonics is employed in plastic converting machines for various applications, including squeezing and knurling. Ultrasonic technology utilizes high-frequency vibrations to generate heat and pressure, allowing for effective bonding, cutting, or sealing of plastic materials.

In the context of squeezing applications, ultrasonics can be utilized to join or seal plastic components together. The high-frequency vibrations create localized heat at the contact points, causing the plastic to melt and fuse, resulting in a strong and secure bond. This technique is commonly used in applications such as bag sealing, creating airtight closures, or bonding plastic parts together.

Furthermore, the knurling application of ultrasonics involves creating textured or patterned surfaces on plastic materials. The high-frequency vibrations, when applied to the desired area, can imprint or emboss patterns onto the plastic surface, enhancing grip, aesthetics, or functionality. Knurling is often employed in applications such as improving the grip of handles, creating decorative designs, or providing anti-slip surfaces.

By incorporating ultrasonics in the plastic converting machine, manufacturers can achieve precise and efficient squeezing and knurling processes. The technology offers fast and reliable bonding, sealing, or surface modification of plastic materials, contributing to the overall quality, functionality, and appearance of the final plastic products.

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SKU: VCMP0012 Category: Converting Machine

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    Round Cut Punch

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    The “Round Cut Punch” finds its purpose in plastic converting machines for creating circular or round-shaped cutouts in plastic materials. These round cut punches are commonly used for applications such as creating openings for bottle caps, lids, or circular windows in plastic products. The round cut punch ensures precise and uniform cuts, contributing to the functionality, design, and visual appeal of the plastic products manufactured by the machine.

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    Pin Perforation Roller

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    The Pin Perforation Roller is essential in plastic converting machines to create precise and uniform perforations on plastic materials. It enables a controlled ventilation or perforated patterns, enhancing the functionality and versatility of plastic bags, packaging or other plastic products.

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    Retrofitting with Servo Kits

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    Retrofitting with Servo Kits in plastic converting machines refers to the process of upgrading or modernizing the machine’s existing microcontroller system by replacing it with a new high-speed controller PLC system integrated with servo technology.

    The retrofitting process involves removing the outdated microcontroller system and installing a new PLC (Programmable Logic Controller) system that offers improved functionality, performance, and control. The new PLC system is equipped with servo technology, which utilizes high-precision servo motors to provide accurate and precise control over various machine movements, such as cutting, sealing, or feeding.

    By retrofitting the machine with servo kits and a new high-speed controller PLC system, manufacturers can significantly enhance the machine’s capabilities and productivity. The servo technology enables better synchronization, faster response times, and more precise positioning, resulting in improved accuracy, speed, and efficiency of the plastic converting process.

    Additionally, the new PLC system provides advanced features, such as comprehensive programming options, enhanced diagnostics, and user-friendly interfaces. This allows operators to have better control over the machine’s operations and facilitates easier adjustments, troubleshooting, and optimization of the production process.

    Overall, retrofitting with servo kits and a new high-speed controller PLC system in plastic converting machines enables manufacturers to upgrade their equipment, unlocking improved performance, accuracy, and efficiency, thereby maximizing productivity and achieving higher quality output.

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    Perforation Wheel / Blades

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    The Perforation Wheel/Blades are used in plastic converting machines to create precise perforations or cut lines on plastic materials. This enables easy tear-off sections in plastic bags or packaging, enhancing functionality and convenience.

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    Hole Punch

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    A versatile tool for creating holes, the hole punch is essential for enhancing air circulation in various applications such as nursery bags and fruit bags. It promotes optimal ventilation, aiding in the growth and preservation of plants and fruits.

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    Header Sealer

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    The “Header Sealer” is utilized in plastic converting machines for sealing header cards or headers onto plastic bags or packaging. It ensures secure attachment, providing a professional and presentable display and allowing for convenient hanging or presentation of the packaged products.

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